Short Description:

Electroplated ECCA Wire is an electrical conductor composed of an inner aluminium core and outer copper cladding, The primary applications of this conductor revolve around weight reduction requirements. These applications include high-quality coils, such as the voice coils in headphones or portable loudspeakers; high frequency coaxial applications, such as RF antennas and cable television distribution cables; and power cables.


Product Detail

Product Tags

Model Introduction

Model introduction

Product Type

PEW/130

PEW/155

UEW/130

UEW/155

UEW/180

EIW/180

EI/AIW/200

EI/AIW/220

General Description

130Grade

Polyester

155Grade Modified Polyester

155Grade Solderability Polyurethane

155Grade Solderability Polyurethane

180Grade Straight Welded Polyurethane

180Grade Polyester Imine

200Grade Polyamide imide compound polyester imide

220Grade Polyamide imide compound polyester imide

IEC Guideline

IEC60317-3

IEC60317-3

IEC 60317-20, IEC 60317-4

IEC 60317-20, IEC 60317-4

IEC 60317-51,IEC 60317-20

IEC 60317-23, IEC 60317-3, IEC 60317-8

IEC60317-13

IEC60317-26

NEMA Guideline

NEMA MW 5-C

NEMA MW 5-C

MW 75C

MW 79, MW 2, MW 75

MW 82, MW79, MW75

MW 77, MW 5, MW 26

NEMA MW 35-C
NEMA MW 37-C

NEMA MW 81-C

UL-Approval

/

YES

YES

YES

YES

YES

YES

YES

Diameters Available

0.03mm-4.00mm

0.03mm-4.00mm

0.03mm-4.00mm

0.03mm-4.00mm

0.03mm-4.00mm

0.03mm-4.00mm

0.03mm-4.00mm

0.03mm-4.00mm

Temperature Index (°C )

130

155

155

155

180

180

200

220

Softening Breakdown Temperature(°C)

240

270

200

200

230

300

320

350

Thermal Shock Temperature(°C)

155

175

175

175

200

200

220

240

Solderability

Not weldable

Not weldable

380℃/2s Solderable

380℃/2s Solderable

390℃/3s Solderable

Not weldable

Not weldable

Not weldable

Characteristics

Good heat resistance and mechanical strength.

Excellent chemical resistance; good scratch resistance; poor hydrolysis resistance

Softening breakdown temperature is higher than UEW/130; easy to dye; low dielectric loss at high frequency; no salt water pinhole

Softening breakdown temperature is higher than UEW/130; easy to dye; low dielectric loss at high frequency; no salt water pinhole

Softening breakdown temperature is higher than UEW/155; straight soldering temperature is 390 °C; easy to dye; low dielectric loss at high frequency; no salt water pinhole

High heat resistance; excellent chemical resistance, high heat shock, high softening breakdown

High heat resistance; thermal stability; cold-resistant refrigerant; high softening breakdown; high thermal shock

High heat resistance; thermal stability; cold-resistant refrigerant; high softening breakdown; high heat rush

Application

Ordinary motor, medium transformer

Ordinary motor, medium transformer

Relays, micro-motors, small transformers, ignition coils, water stop valves, magnetic heads, coils for communication equipment.

Relays, micro-motors, small transformers, ignition coils, water stop valves, magnetic heads, coils for communication equipment.

Relays, micro-motors, small transformers, ignition coils, water stop valves, magnetic heads, coils for communication equipment.

Oil-immersed transformer, small motor, high-power motor, high-temperature transformer, heat-resistant component

Oil-immersed transformer, high-power motor, high-temperature transformer, heat-resistant component, sealed motor

Oil-immersed transformer, high-power motor, high-temperature transformer, heat-resistant component, sealed motor

IEC 60317(GB/T6109)

The Tech & Specification parameters of our company’s wires are in international unit system, with the unit of millimeter (mm). If use American Wire Gauge (AWG) and British Standard Wire Gauge (SWG) , the following table is a comparison table for your reference.

The most special dimension can be customized as per the requirements of customers.

212

Enameled Copper Clad Aluminum Wire Specification

Nominal diameter
(mm)

Conductor tolerance
(mm)

G1

G2

Minimum breakdown voltage(V)

Minimum elongation
(%)

Minimum film thickness

Complete Maximum outer diameter(mm)

Minimum film thickness

Complete Maximum outer diameter(mm)

G1

G2

0.10

0.003

0.005

0.115

0.009

0.124

1200

2200

11

0.12

0.003

0.006

0.137

0.01

0.146

1600

2900

11

0.15

0.003

0.0065

0.17

0.0115

0.181

1800

3200

15

0.17

0.003

0.007

0.193

0.0125

0.204

1800

3300

15

0.19

0.003

0.008

0.215

0.0135

0.227

1900

3500

15

0.2

0.003

0.008

0.225

0.0135

0.238

2000

3600

15

0.21

0.003

0.008

0.237

0.014

0.25

2000

3700

15

0.23

0.003

0.009

0.257

0.016

0.271

2100

3800

15

0.25

0.004

0.009

0.28

0.016

0.296

2300

4000

15

0.27

0.004

0.009

0.3

0.0165

0.318

2300

4000

15

0.28

0.004

0.009

0.31

0.0165

0.328

2400

4100

15

0.30

0.004

0.01

0.332

0.0175

0.35

2400

4100

16

0.32

0.004

0.01

0.355

0.0185

0.371

2400

4200

16

0.33

0.004

0.01

0.365

0.019

0.381

2500

4300

16

0.35

0.004

0.01

0.385

0.019

0.401

2600

4400

16

0.37

0.004

0.011

0.407

0.02

0.425

2600

4400

17

0.38

0.004

0.011

0.417

0.02

0.435

2700

4400

17

0.40

0.005

0.0115

0.437

0.02

0.455

2800

4500

17

0.45

0.005

0.0115

0.488

0.021

0.507

2800

4500

17

0.50

0.005

0.0125

0.54

0.0225

0.559

3000

4600

19

0.55

0.005

0.0125

0.59

0.0235

0.617

3000

4700

19

0.57

0.005

0.013

0.61

0.024

0.637

3000

4800

19

0.60

0.006

0.0135

0.642

0.025

0.669

3100

4900

20

0.65

0.006

0.014

0.692

0.0265

0.723

3100

4900

20

0.70

0.007

0.015

0.745

0.0265

0.775

3100

5000

20

0.75

0.007

0.015

0.796

0.028

0.829

3100

5000

20

0.80

0.008

0.015

0.849

0.03

0.881

3200

5000

20

0.85

0.008

0.016

0.902

0.03

0.933

3200

5100

20

0.90

0.009

0.016

0.954

0.03

0.985

3300

5200

20

0.95

0.009

0.017

1.006

0.0315

1.037

3400

5200

20

1.0

0.01

0.0175

1.06

0.0315

1.094

3500

5200

20

1.05

0.01

0.0175

1.111

0.032

1.145

3500

5200

20

1.1

0.01

0.0175

1.162

0.0325

1.196

3500

5200

20

1.2

0.012

0.0175

1.264

0.0335

1.298

3500

5200

20

1.3

0.012

0.018

1.365

0.034

1.4

3500

5200

20

1.4

0.015

0.018

1.465

0.0345

1.5

3500

5200

20

1.48

0.015

0.019

1.546

0.0355

1.585

3500

5200

20

1.5

0.015

0.019

1.566

0.0355

1.605

3500

5200

20

1.6

0.015

0.019

1.666

0.0355

1.705

3500

5200

20

1.7

0.018

0.02

1.768

0.0365

1.808

3500

5200

20

1.8

0.018

0.02

1.868

0.0365

1.908

3500

5200

20

1.9

0.018

0.021

1.97

0.0375

2.011

3500

5200

20

2.0

0.02

0.021

2.07

0.04

2.113

3500

5200

20

2.5

0.025

0.0225

2.575

0.0425

2.62

3500

5200

20

Comparison of safety tension of wire winding operation (enameled round copper clad aluminum wires)

Conductor diameter (mm)

Tension (g)

Conductor diameter (mm)

Tension (g)

0.1

49

0.45

501

0.11

59

0.47

497

0.12

70

0.50

563

0.13

79

0.51

616

0.14

85

0.52

608

0.15

97

0.53

632

0.16

111

0.55

545

0.17

125

0.60

648

0.18

125

0.65

761

0.19

139

0.70

882

0.2

136

0.75

1013

0.21

150

0.80

1152

0.22

157

0.85

1301

0.23

172

0.90

1458

0.24

187

0.95

1421

0.25

203

1.00

1575

0.26

220

1.05

1736

0.27

237

1.10

1906

0.28

255

1.15

2083

0.29

273

1.20

2268

0.3

251

1.25

2461

0.32

286

1.30

2662 

Note: Always use all the best safety practices and pay attention to the safety guidelines of the winder or other equipment manufactur

Precautions for use USAGE NOTICE

1. Please refer to the product introduction to select the appropriate product model and specification to avoid the failure to use due to the inconsistent characteristics.

2. When receiving the goods, confirm the weight and whether the outer packing box is crushed, damaged, dented or deformed; In the process of handling, it should be handled with care to avoid vibration to make the cable fall down as a whole, resulting in no thread head, stuck wire and no smooth setting out.

3. During storage, pay attention to protection, prevent from being bruised and crushed by metal and other hard objects, and prohibit mixed storage with organic solvent, strong acid or alkali. The unused products should be wrapped tightly and stored in the original package.

4. The enameled wire should be stored in a ventilated warehouse away from dust (including metal dust). Direct sunlight is prohibited to avoid high temperature and humidity. The best storage environment is: temperature ≤50 ℃ and relative humidity ≤ 70%.

5. When removing the enameled spool, hook the right index finger and middle finger to the upper end plate hole of the reel, and hold the lower end plate with the left hand. Do not touch the enameled wire directly with your hand.

6. During the winding process, the spool should be put into the pay off cover as far as possible to avoid wire damage or solvent pollution; In the process of paying off, the winding tension should be adjusted according to the safety tension table, so as to avoid wire breakage or wire elongation caused by excessive tension, and at the same time, avoid wire contact with hard objects, resulting in paint film damage and poor short circuit.

7. Pay attention to the concentration and amount of solvent (methanol and anhydrous ethanol are recommended) when bonding the solvent bonded self-adhesive line, and pay attention to the adjustment of the distance between the hot air pipe and the mold and the temperature when bonding the hot melt bonded self-adhesive line.


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